RoboTwin – Smart Manufacturing, Virtual Prototyping, and Robotics

RoboTwin – Smart Manufacturing, Virtual Prototyping, and Robotics

 

Location

University of Genoa, DIME – Via all’Opera Pia 15A, Genoa

Managers

Prof. Giovanni Berselli – giovanni.berselli@unige.it

Prof. Mario Baggetta – mario.baggetta@unige.it

Website

Forma 

RoboTwin is a hub within the Factory of the Future Liguria 5.0 infrastructure, specializing in advanced engineering technologies and digital solutions for Industry 5.0. It specializes in digital simulation for industrial robotics and automation, with the goal of developing innovative and sustainable products, systems, and processes for modern manufacturing.

 

Main Research Areas

The node's research activities cover various areas, including:

  • Robotic Virtual Prototyping: Engineering methods, virtual prototyping, and Digital Twin approaches to improve the performance of robotic systems and manufacturing processes.

  • Human-Robot Collaboration: Tools and methodologies to enable efficient and safe cooperation between human operators and robots in industrial settings.

  • Advanced Computer-Aided Design (CAD) and CAD-based optimization of products and supporting processes. Design and methods for automated machines and specialty machines for assembly, maintenance, and inspection. 

  • Other advanced topics, including Digital Twin, Design for X, and simulation-based optimization. 

 

Services for MSMEs: consulting, computer-aided product design, product and process simulation and optimization.

Robotic virtual prototyping, multi-physics simulation models, HIL/SIL simulation, digital twins for automated machines and robotic cells.

Specialization Areas

  • Digital twins geared toward intelligent system behavior
  • HIL/SIL prototyping of complex machines
  • Energy and production optimization of robotic cells
  • Performance validation with software-in-the-loop models
  • Optimization of robotic cells with physics-based environments

 

 

Approach and Methodologies

Robotwin is based on an X-in-the-Loop methodology, which combines human-centric design, advanced CAD/CAE simulation tools, and real-time systems to enable the development, verification, and continuous improvement of digital production systems. Particular emphasis is placed on technology transfer activities, cooperation with local industries, and participation in national and European research programs.

Services and Activities

RoboTwin offers various services, including:

  • Technical analysis and engineering design
  • Simulation and virtual commissioning
  • Training and technology transfer to companies
  • Programming, testing, and support for mechatronic systems and collaborative robotics

 

Application Areas

The solutions developed are used in: automated machinery and production lines, special vehicles, collaborative robotic cells, packaging, automotive, and mechanical engineering.

 

Rates and Packages

Base Rate

€300/h (all-inclusive)

Example Packages Available

  • CAE Simulation of Product/Machine Subassemblies (20 hours) – €8,000
  • Technical Analysis and Design (10 hours) – €5,000
  • Workshop + Call for Tenders + Advanced Training (14 hours) – €6,000

Discounts of up to 50% for SMEs, startups, cooperatives, and clusters in co-financed projects (Start4.0, DIH Liguria, etc.)

Forma 

Access Methods

Through the digital or physical help desk.

A preliminary assessment of project coherence is required.

Scalable packages, regional vouchers, project support, and support programs are available for European calls for proposals, civil defense, and strategic supply chains.

 

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